How To Cut Foam For Pelican Case: A Step-By-Step Guide

How To Cut Foam For Pelican Case: A Step-By-Step Guide
PART 1 Custom Foam Cutting Tutorial for the Pelican 1720 Gun Case from www.youtube.com

Introduction

Pelican cases are popular among professionals who need to transport sensitive equipment. They are known for their durability and ability to keep contents safe from impact, water, and dust. However, the foam inside the case is just as important as the case itself. It’s essential to customize the foam to fit your equipment perfectly. In this article, we’ll show you how to cut foam for Pelican cases.

Step 1: Measure Your Equipment

Before you start cutting the foam, you need to measure your equipment accurately. Use a measuring tape or ruler to get the length, width, and height of your equipment. Write down these measurements and make sure to double-check them. You don’t want to cut the foam too small or too big.

Step 2: Choose the Right Foam

There are different types of foam available for Pelican cases, such as polyethylene, polyurethane, and pick-and-pluck foam. Choose the foam that suits your needs and preferences. Pick-and-pluck foam is the most popular because it’s easy to customize. It comes in pre-scored cubes that you can pull out to fit your equipment.

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Step 3: Mark the Foam

Using a pen or marker, mark the foam according to your equipment’s measurements. You can use a ruler or straight edge to make straight lines. Make sure to leave enough space between each piece of equipment. You don’t want them to touch each other or the sides of the case.

Step 4: Cut the Foam

Using a sharp knife, cut the foam along the marked lines. Take your time and make sure to cut straight. You can use a foam cutter or electric knife for more precise cuts. Be careful not to cut too deep or too shallow. You want the foam to fit snugly around your equipment.

Step 5: Test the Fit

Once you’ve cut the foam, test the fit by placing your equipment inside the case. Make sure everything fits snugly and doesn’t move around. If there are gaps, you can add extra foam or trim the existing foam. You want your equipment to be well-protected during transportation.

Step 6: Clean Up

After you’ve finished cutting the foam, clean up any debris or excess foam. You can use a vacuum cleaner or compressed air to remove any small pieces of foam. Make sure to clean the case and foam thoroughly before placing your equipment inside.

Tips for Cutting Foam

– Use a sharp knife or foam cutter for clean cuts – Take your time and cut slowly – Measure twice, cut once – Don’t cut too deep or too shallow – Test the fit before placing your equipment inside the case

Conclusion

Cutting foam for Pelican cases may seem daunting at first, but with the right tools and techniques, it’s a straightforward process. Take your time, measure accurately, and choose the right foam for your needs. With a well-fitted foam interior, you can transport your sensitive equipment with confidence.

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