Cut Pelican Case Foam: A Complete Guide In 2023

Cut Pelican Case Foam: A Complete Guide In 2023
Custom Pelican Case Project Part 2 Cutting the Foam YouTube from www.youtube.com

Introduction

Pelican cases are known for their durability and reliability in protecting things from damage. However, with their pre-cut foam inserts, it can be challenging to accommodate oddly shaped items. Cutting the foam to fit your equipment is a must, and in this article, we’ll guide you through the process.

What You’ll Need

Before you start cutting, you must have the right tools. You’ll need a sharp blade, a marker, a straight edge, and the foam to be cut. You can use an electric carving knife or a utility knife, but we recommend using a hot wire cutter for a cleaner cut.

Preparing the Foam

First, remove the pre-cut foam from your Pelican case. Then, measure and mark the foam where you want to cut it. Use a straight edge to ensure a clean cut. If you’re using a marker, make sure it’s a light color that won’t bleed into the foam.

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Cutting the Foam

When cutting the foam, take your time and be patient. Using a hot wire cutter, adjust the blade to the desired length, and make a few test cuts to ensure it’s hot enough. Then, slowly and evenly cut through the foam along your marked lines. If you’re using a knife, follow the same steps, but be sure to use a sawing motion to avoid tearing the foam.

Shaping the Foam

Once you’ve cut the foam to size, you’ll need to shape it to fit your equipment. Place your equipment on top of the foam and trace around it with a marker. Then, use your cutting tool to make a shallow cut along the traced lines. Gradually deepen the cut until the equipment fits snugly.

Cleaning Up

After cutting and shaping the foam, it’s essential to clean up any loose bits. Use a vacuum cleaner or a lint roller to remove any debris from the foam’s surface. This will ensure a neat and professional-looking finish.

Tips and Tricks

– Always use a sharp blade to avoid tearing the foam. – Don’t rush the cutting process, take your time and be patient. – Use a hot wire cutter for a cleaner cut. – Keep your work area clean and free from debris. – Test the cut on a scrap piece of foam before cutting the final piece.

Conclusion

Cutting Pelican case foam can be daunting, but with the right tools and techniques, it’s a straightforward process. Remember to take your time, be patient, and use a sharp blade. With this guide in hand, you’ll be able to customize your Pelican case foam inserts to fit your equipment perfectly.

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